Inspection of door skins

ColourBrainⓇ Door 4.0 – Double-sided inspection of the door skins and rebate edges using additional camera units with LED lighting reliably detects film defects such as cracks, folds, inclusions, open joints, overlaps, detached or missing film.

Inspection of compact panels

ColourBrainⓇ HPL/CPL – Double-sided inspection of compact panels for applications in wet and sanitary areas. Detects decorative defects, inclusions and damage such as dents and bumps.

Inspection of HPL/CPL

The ColourBrainⓇ HPL system checks HPL/CPL for its use as a coating material. It detects decoration defects such as inclusions or damage such as dents and bumps.

Inspection of ceiling tiles

ColourBrainⓇ Ceiling – Painted mineral fiber ceiling tiles are inspected on the visible side for defects such as dirt, paint and wood residue, edge defects, pressure marks, paint drops and missing sand. Small inspection heads also check the visible edges for paint and mechanical defects.

Further advanced AI tools simplify the optimization process of our AI-based inspection systems

Explainable AI:
AI is often perceived as a black box and decisions are often difficult to understand. Explainable AI is a method for visualizing the basis of the AI’s decisions so that it can intervene in a targeted manner if the wrong decisions are made.

Few shot learning:
In order to train or optimize deep learning models, many samples per class must be available. The method of few shot learning makes it possible to train or optimize a classifier using just a few samples
With Advanced Vision System (AVS), we are working on a new generation of inspection systems that offer our customers and partners clear advantages.

AI-based defect detection:
  • Customer-specific defect classes
  • Train the AI to detect previously undetected defects
  • The AI learns the expected decor and finds anomalies if they deviate from this decor.

Hybrid approach:
  • Our system offers a hybrid approach so that conventional algorithms can also be used, where they can fully exploit their advantages.

Further advantages:
  • Reduction of external data interfaces
  • Self-monitoring (e.g. cleaning request)

Current status:
  • The first system should be available in 2026

Challenge:

  • Defects on sensitive surfaces covered with protective foil cannot be reliably distinguished from foil damage using the traditional approach.

Approach:

  • Initial applications of AI-based approaches show promising possibilities for detecting topographical defects such as dents, bumps, scratches or spots despite the protective foil.

Current status:

  • This development is being continued and tested as part of a pilot project.
Challenge:
  • Optimized analysis tools for process optimization by combining Q-Brain® classification and Q-Live® statistics enable clearer conclusions to be drawn about relevant causes of defects

Approach:
  • Thanks to a downstream AI-based evaluation of inspection results in Q-Live® , defects are meaningfully assigned to appropriate groups with industry-standard designations.
  • Existing systems can be retrofitted with this solution.

Current status:
  • Currently being implemented with a pilot customer
Challenge:
  • The expert knowledge of the user is essential for the creation of customized classifiers

Implementation:
  • Extension of the Q-Live® software for sorting defect images into Q-Brain® defect classes

Result:
  • Use case 1: Optimization of an industry-standard classifier through independent re-sorting of defect images
  • Use case 2: Creation of a customer-specific classifier in individual defect classes

Current status:
  • Several customers use the Q-Live® sorting tool to sort image data into the Q-Brain® defect classes
Challenge:
  • High oversorting due to milling material left over from the profiling process

Implementation:
  • Transfer of the technology established at Edge for detecting pseudo defects to Flooring 4.0 systems

Result:
  • Saving material and energy and more efficient throughput times in the process thanks to the significant reduction in oversorting
Challenge:
  • Pressed decor particles can only be insufficiently detected with the previous approach to defect detection

Implementation:
  • University cooperation in the form of a doctorate on the subject of “Novelty Detection”
  • Novelty detection is an AI-based approach for detecting deviations from previously learned references

Current status:
  • Creation of a prototype with promising results
Challenge:
  • Previous AI technology “Support Vector Machine” (SVM) only made it possible to sort the detection results into 2 classes (1. all defect types, 2. all types of contamination)
  • System complexity due to too many defect types
  • Abstract description of the defect types

Implementation:
  • Introduction of “Convolutional Neural Networks” (CNN) enables any number of classes

Result:
  • Summary of defect types and their naming according to industry-standard terms
  • Less training required for new employees
  • Easier to identify problems in the production process
Challenge:
  • High oversorting, due to contamination in edge processing machine e.g. glue residue, threads after scraper, milling particles
  • The previous approach to defect detection was not suitable for separating defects from non-quality-relevant contamination.

Implementation:
  • First use of “machine learning” AI technologies

Result:
  • Saving material and energy and more efficient throughput times in the process thanks to the significant reduction in oversorting
Digital twin – a virtual view of your machine

Use digital copies for more transparency and efficiency.

  • Precise analysis and realistic simulations
  • Targeted optimization of settings
  • Higher efficiency and sustainability of your systems
Maintenance planner – everything at a glance, perfectly prepared

Keep maintenance intervals and spare parts under control at all times.

  • Clear overview of upcoming maintenance
  • Early information on required components
  • Planning reliability for your maintenance
Service booking made easy – fast, transparent, online

Plan your service visit flexibly and without detours.

  • Available appointments at a glance
  • Book your desired period directly online
  • No additional communication effort
Your digital service companion – always available

All service information bundled in one place – for more efficiency in everyday life.

  • Central access point – to the digital machine file, the ticket and feedback system.
  • Mobile & flexible – All information available anytime and anywhere.
  • Simple & Intuitive – User-friendly operation for efficient use.
Feedback system – getting better together

Your input drives our continuous improvement.

  • Transparent evaluation – traceable measures based on your feedback.
  • Direct reviews – Immediate feedback after using our services.
  • Individual suggestions for improvement – actively help shape our services.
Remote training – Flexible knowledge training

Efficient and remote training for maximum learning success.

  • Maximum flexibility – learning from anywhere, without the need to travel.
  • Cost efficiency – Reduced training costs through digital training.
  • Optimized performance – Trained employees for safe and efficient operation.
AR support – innovation for efficient service

Video-supported analysis for fast and precise problem solutions directly on your machine.

  • Cost savings – fewer on-site visits, reduced service costs.
  • Minimized downtimes – faster identification and rectification of faults.
  • Efficient diagnosis – direct analysis via video transmission by our experts.
Ticket system – fast solutions

Structured processing for efficient and transparent problem solving.

  • Transparent tracking – view the status of your requests in real time.
  • Prioritization – Mark urgent issues and add relevant information.
  • Direct contact – Fast feedback through direct exchange with service technicians.
Digital machine file – everything digital at a glance

Central overview for efficient machine management – anytime and anywhere.

  • Machine history – maintenance reports, repair logs and service requests at a glance.
  • Document management – operating instructions, certificates and specifications in one place.
  • Automatic notifications – reminders for maintenance and inspections to avoid downtime.
Proactive service offerings – added value through proactive support

Customized solutions for maximum technical and economic efficiency.

  • Personal support – customized offers for your requirements.
  • Early intervention – identify and solve problems before failures occur.
  • Optimized systems – Always up-to-date hardware and software for maximum performance.
Operator training on-site – knowledge for success

Practical training ensures that your team is fit to operate the machine safely and efficiently.

  • Learning directly on the machine – practical and application-oriented.
  • Fast readiness for use – immediate operating competence.
  • Long-term efficiency – well-trained teams for sustainable success.
Repairs – in-house or on-site

Flexible repair services ensure that your production can be restarted quickly.

  • Immediate support – we are quickly on the spot when you need us.
  • Transparent process – clear information on progress and implementation.
  • Minimized downtimes – no unnecessary delays.
  • Experienced specialists – experts with comprehensive know-how.
Preventive maintenance – for a carefree operation

Early detection and prevention of faults ensure smooth production.

  • Individual maintenance plans – customized for your systems.
  • Preventive actions – fix problems before they arise for maximum safety.
  • Minimized downtime – no unexpected production losses.
Fast reaction time – immediate help with problems

Our troubleshooting minimizes downtimes by providing fast and focused support.

  • Support around-the-clock – our hotline is available 24/7.
  • Efficient problem solving – fast, focused and clear.
  • Minimized downtimes – immediate actions for smooth processes.
  • Competent team of experts – your concerns are our top priority.
Spare parts – Reliable quality for maximum availability

Original parts in OEM quality ensure the smooth operation of your machines.

  • Fast availability – minimization of downtimes.
  • Smooth operation – no unexpected delays.
  • Maximum efficiency – downtimes reduced to a minimum.
  • Long-life quality – Reliable performance thanks to high-quality materials.
Perfect commissioning – maximum productivity

Our experts optimize your machine for a smooth start.

  • Reliable operational availability – no delays, ready for immediate use.
  • Reliable performance – precise tests and fine-tuning prevent problems.
  • Efficient processes – time and cost savings through expert knowledge.
Precise installation – we take care of it

Our experts install and adjust your inspection system precisely.

  • Professional installation – precision by experienced technicians.
  • Maximum efficiency – optimum adaptation to your requirements.
  • All from a single source – no additional coordination effort.
  • Fast start – minimum downtime, smooth operation.

Inbetriebnahme:

  • Automatisierte Planung mit nur wenigen Klicks.
  • Übersichtliche Kalenderfunktion mit geplanten Wartungen, Inspektionen und Serviceintervallen
  • Maschinenakte mit Übersicht über Wartungen
  • Erinnerungsfunktion zu bevorstehenden Wartungsterminen